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Working Principle and Applications of Electrical Contact Grease

Lubricating grease

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Working Principle and Applications of Electrical Contact Grease

Electrical contacts are key components of various switches, connectors, relays, jack plugs, circuit breakers, commutators, etc.By adding appropriate grease, the lubrication state of each friction surface of the switch can be effectively improved, the wear is suppressed, the arc is reduced, the temperature rise is reduced, the oxidation is prevented, the controllability and feel are improved, and the service life is prolonged.

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    Electrical contacts are key components of various switches, connectors, relays, jack plugs, circuit breakers, commutators, etc.By adding appropriate grease, the lubrication state of each friction surface of the switch can be effectively improved, the wear is suppressed, the arc is reduced, the temperature rise is reduced, the oxidation is prevented, the controllability and feel are improved, and the service life is prolonged.
    Picture 1: a.Turn on   b. Turn off  c.Top view of switch closed
    Under the naked eye, the switch surface is very smooth.While under the microscope, the switch surface is quite rough.Therefore, under the influence of different contact forces, the effective contact area of the switch is only 0.01% to 1% of its surface area.(picture 1a,1b)This very small contact area determines the size of the contact resistance.
    In many cases, a layer of metal oxide or plastic decomposition often forms on the contact surface, increasing the contact resistance.This oxide layer, which usually breaks down when the contacts are stressed enough or heated enough to form.However, the heat generated will exacerbate microseismic corrosion, resulting in a further rise in contact resistance.After removing the oxide layer, the actual effective contact area left behind becomes a-spot(like picture 1c)
    At the same time, during the continuous opening and closing process of the switch, due to the existence of friction and wear, in the absence of lubricant, the actual effective contact area will continue to decrease, which is directly reflected in the continuous increase of the contact resistance of the switch, which ultimately affects its actual use.
    1. Excellent wear resistance and lubricity, can prevent the contact surface from oxidation and reduce wear, improve the switch operation feel.
    2. Excellent arc extinguishing ability to prevent sparks and carbon deposits from contact contacts.
    3. No dripping oil at high temperature, no solidification at low temperature.
    4. Excellent oxidation resistance and anti-electrochemical corrosion resistance, significant moisture resistance, anti-salt spray performance.
    5. Excellent metal rust and corrosion protection, good compatibility with most plastics and elastomers.
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    Model

    Models

    Color

    Basic oil

    Thickener

    Damping class

    (℃)Temperature range

    Applications and Characteristic

    Low current contact grease

    SC201

    Light yellow

    Synthetic oil

    Lithium soap

    1.5

    -50~150

    Suitable for maintenance and protection of weak current contacts within 1A.for both stationary and moving contacts,such as connectors, encoders, automotive combination switches.

    Low current contact grease

    SC202

    Light yellow

    Synthetic oil

    Lithium soap

    2

    -50~150

    For lubrication and protection of electrical contact parts of automobile steering wheel combination switches (ignition switch, steering switch, etc.)

    High current contact grease

    SC212

    Light yellow

    polyether

    Lithium soap

    2

    -45~150

    Using polyether base oil, less carbon deposition.Used for arc extinguishing and oxidation resistance of switches and connectors of industrial electrical appliances such as power and electronics.

    High current contact grease

    SC212B

    Light yellow

    Synthetic oil

    Lithium soap

    2

    -45~150

    Fully synthetic base oil, less oil separation, good material compatibility.Used for arc extinguishing, anti-oxidation, lubrication and protection of switches and connectors of industrial electrical appliances such as power and electronics

    Non-combustible

    F011

    Transparent liquid

    perfluoropolyether

     

     

    -60~260

    Made of liquid non-flammable perfluoropolyether base oil, excellent lubricity, wear resistance and cleanability.

    Long life type

    X506B

    White ointment

    perfluoropolyethe

    PTFE

    2

    -60~260

    Perfluoropolyether base oil has excellent high and low temperature resistance, wear resistance, oxidation resistance.suitable for contact arc extinguishing protection of automobiles, GIS high-voltage switches, connectors, and meets the requirements of lifetime lubrication

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